金晶蒸紗機工作原理SWORKING PRINCIPLE
金晶蒸紗機結構示意圖Structure schematios
抽真空的作用The vacuum's function
1、抽出干燥空氣：通過抽真空將缸體和紗線內的干燥空氣抽出。
Extracts dry air：Extracts the dry air inside vessel and yarn byvacuum pump.
2、產生低溫飽和蒸汽：通過抽真空使缸內氣壓降低進而降低水的沸點，使水槽內的水可低至50°C沸騰，產生低溫飽和蒸汽，實現從低溫到高溫的均勻，柔和處理過程?！ ?br /> Produce low temperature saturated steamReduce vessel's air pressure so as to reducewater ' s boiling point through extract the air byvacuum pump.
The water in vessel can be boiling at as low as 50°C , then produces. low temperature saturated steam, and implements the process of symmetrizing and softening from low temperature to high temperature.
3、加快滲透:由于紗線內的干燥空氣已被抽出，水槽產生的低溫飽和蒸汽可以迅速滲透到紗線內部并達到平衡，使紗線內外溫度和濕度均勻一致。
Quicken penetratesSince dry air inside the yarn has been evacuated，low temperature saturated steam 。
Producedin the vessel can quicklypenetrates interior of the yarn and reach balance ，whch symmetrizes temperature and humidity of interior and exterior of yarn.
1、抽出干燥空氣：通過抽真空將缸體和紗線內的干燥空氣抽出。
Extracts dry air：Extracts the dry air inside vessel and yarn byvacuum pump.
2、產生低溫飽和蒸汽：通過抽真空使缸內氣壓降低進而降低水的沸點，使水槽內的水可低至50°C沸騰，產生低溫飽和蒸汽，實現從低溫到高溫的均勻，柔和處理過程?！ ?br /> Produce low temperature saturated steamReduce vessel's air pressure so as to reducewater ' s boiling point through extract the air byvacuum pump.
The water in vessel can be boiling at as low as 50°C , then produces. low temperature saturated steam, and implements the process of symmetrizing and softening from low temperature to high temperature.
3、加快滲透:由于紗線內的干燥空氣已被抽出，水槽產生的低溫飽和蒸汽可以迅速滲透到紗線內部并達到平衡，使紗線內外溫度和濕度均勻一致。
Quicken penetratesSince dry air inside the yarn has been evacuated，low temperature saturated steam 。
Producedin the vessel can quicklypenetrates interior of the yarn and reach balance ，whch symmetrizes temperature and humidity of interior and exterior of yarn.
金晶蒸紗機的應用THE APPL ICATION OF JINJING
紡紗一提高紗線品質
紡紗一提高紗線品質
◆增加紗線濕度1.5~3%
◆提高棉、麻紗線斷裂強度
◆改善弱強紗的強力，提高竹節紗品質
◆提高棉紗斷裂伸長達30%
◆減少紗線毛羽和飛花40%
◆定捻松馳，減少回捻50%
◆去除靜電 .
應用品種:棉紗、麻紗、竹節紗、強捻紗、氨綸包，芯紗、滌綸縫紉線.....
Spinning-improve the quality of yarn
★Increase yarn' s moisture by 1.5- -3%.
★Increase the breaking tenacity of cotton and flax .
★Strengthen the weak points of yarn, improve quality of slubby yarn.
★Increase cotton yarn breaking elongation by 30%.
★Reduce fibrous hairiness and fly by 40%.
★Twists setting and relaxation,reduce twists run back by 50%.
★Eliminate electrostatics.
Applied types: Cotton yarn, Flax yarn, Slubby yarn, High twistyarn, Corespun spandex yarn, polyester sewing thread
機織
◆紗線定捻定型，減少緯縮50%
◆減少回捻纏結， 整經斷紗減少15%
◆減少回捻纏結， 整經斷紗減少15%
◆提高噴氣織機效率2%以上
◆紗線柔軟， 布面清晰，顆粒飽滿
◆紗線柔軟， 布面清晰，顆粒飽滿
◆紗線預收縮，織物尺寸穩定
◆減少后處理收縮變形
◆減少后處理收縮變形
應用品種:竹節紗、強捻紗、純滌府綢.....
Weaving
Weaving
Yarn heat setting, reduces kinky weft by 50%.
Reduce twists run back entanglements , reduce warping breaks by 15%.
Increase the efficiency of air- -jet loom above 2%.
Yarn is soft, cloth surface is clear ，granules are full.
Yarn Preshrinks. fabric size is stable.
Reduce contraction and deformation of after treatment .
Applied types: Slubby yarn,High twist yarn,All-polyester poplin
針織
◆紗線強度和斷裂伸長提高，減少斷紗
◆紗線定捻，減少回捻纏結，毛圈高度一-致，毛面平整，剪毛量減少，制成率提高
◆毛羽飛花減少
◆紗線柔軟，退繞張力減小，組織均勻，布面清晰
◆紗線預收縮，織物尺寸穩定，減少后處理收縮變形
◆內衣、衣片定型
應用品種:天鵝絨、剪毛布、無縫內.....
Knitting
◆Improvement of yarn's strength and elongation canreduce yarn breaks .
◆Yarn twists setting , reduces twist run back entanglements，makes pole loop fiat ,makes Pile face tlat,reduce clipping.
◆ Decrease of fibrors hairiness and fly Yarn twists setting，reduces twist run back entanglements, makes Pileloop flat , makes Pile face flat, reduce clipping. Decreaseof fibrous hairiness and fly .
◆Yarn is soft, unwinding tension decreases , structure is even, cloth face is clear .
◆Yarn preshrinks, fabric size is stable , reduce contraction and deformation of after treatment .
◆Underwear. Garment piece heat setting.
Applied types: Swan velvet, Shearing fabric,Seam- -free underwear
織帶
◆剪絨紗線預收縮，減少染帶收縮，提高絨面平整度
◆紗線定捻定型, 減少退繞纏結，減少織造斷紗
應用品種:絲絨帶、絲光帶.....
Narrow fabric weaving
Reduced shrinkage of dyeing ribbon and increases flatness of velvet surface through yarn preshrinking.
Reduces entanglement during unwinding process though yarn heat setting,reduces yarn breaks in weaving.
Yarn is soft, belt surface is flat Applied types: Velvet tape ,Mercerized tape
金晶蒸紗機的優勢ADVANTAGES OF JINJING
染色
◆紗線預縮定型， 減少染色收縮，提高染色均勻度
◆增加濕度， 柔軟紗線
應用品種:棉紗、氨綸包芯紗、化纖長絲....
Dyeing
◆Reduced shrinkage and improved dyeing even though preshrinking.
◆ Increase yarn moisture , softening yarn.
Applied types : Cotton yarn ，Core- -spun spandex，yarn，Chemical filament .
金晶蒸紗機的優勢ADVANTAGES OF JINJING
◆間接飽和蒸汽從低溫到高溫確保對紗線進行柔和處理
◆精確達1°C 的溫度控制確保符合各類纖維汽蒸溫度
◆高達70%的真空度確保蒸汽快速滲透，縮短工藝時間
◆低溫沸騰產生飽和蒸汽確保溫度和濕度分布均勻
◆精確工藝重現確保不同批次汽蒸效果-致
◆無水滴飽和蒸汽確?？墒褂昧畠r紙管蒸紗
◆從低溫50°C到最高155°C的處理溫度確保適合所有紗線
◆可調升溫速率確保滿足不同品種汽蒸要求
◆節能、環保
◆Indirect saturated steam from low temperature to high temperature ensures yarn mellowing treatment.
◆The temperature control that is precise to 1°C ensures that the steaming temperatures fit various fibers.
◆Up to 70%vacuum condition ensures that steam penetrates quickly , which saves time.
◆Low-temperature ebullition produces saturated steam that ensures even distribution of temperature and humidity.
◆ Reproducibility of precise process ensures the identical effect of different batches .
◆Saturated steam without water drop enable to use cheap paper tube for steaming yarn.
◆The processing temperature from lowest 50~C to highest 155~C ensures to fit all yarns.
◆Adjustable velocity of raising temperature ensures to cater for the steaming needs of different types .
◆Energy saving, environmental protection.
QZD系列全自動真空定型蒸箱是近年來適應紡織行業的發展需求，吸收國外所有同類產品之精華而研發的新型真空熱定型設備。
該蒸箱質量穩定，與傳統設備相比，節能達50%，具有自動化電腦控制好，生產效率高之優點，是目前國內最為理想的定型設備。
QZD Series of Automatic Vacuum Yarn Steaming Tankers are the new type vacuum steaming equipments by R&D ,having met the growing demands of the textile industry in recently years and absorbed the essence of the like products abroad.
Their stableperformance controled by the PLC has the character of the high productivity.It can save 50% of the enegy compared to the traditional equipments.They are the idealest setting equipments in China .
QZD Series of Automatic Vacuum Yarn Steaming Tankers are the new type vacuum steaming equipments by R&D ,having met the growing demands of the textile industry in recently years and absorbed the essence of the like products abroad.
Their stableperformance controled by the PLC has the character of the high productivity.It can save 50% of the enegy compared to the traditional equipments.They are the idealest setting equipments in China .
